Recent Advances in Biodiesel Production: Ultrasound-Assisted Interesterification of Palm Oil with Methyl Acetate

  • Ansori Ansori Department of Chemical Engineering, Universitas Jember, Jl. Kalimantan 37, Jember 68121, Indonesia
  • Achmad Qodim Syafaatullah Department of Mineral Chemical Engineering, Politeknik ATI Makassar, Jl. Sunu No. 220, Makassar 90221, Indonesia
  • Yeni Variyana Industrial Chemical Engineering Technology, Politeknik Negeri Lampung, Jl. Soekarno-Hatta No.10, Bandar Lampung 35142, Indonesia
  • Mahfud Mahfud Department of Chemical Engineering, Institut Teknologi Sepuluh Nopember, Jl. Arif Rahman Hakim, Sukolilo, Surabaya 60111, Indonesia
Keywords: Biodiesel, Bioenergy, Interesterification, Kinetics, Ultrasound

Abstract

Currently, fossil fuels (non-renewable) are used continuously to meet bioenergy needs. Every year, there is an increase in bioenergy consumption, which will eventually lead to the depletion of fuel reserves. Therefore, it is necessary to have alternative and renewable fuels to substitute for the use of fossil fuels. One such application is the production of biodiesel, which serves as a substitute for diesel fuel. Biodiesel is made via the transesterification of triglycerides and methanol, with glycerol as a byproduct. The formation of glycerol holds no economic value and is deemed waste in biodiesel production, necessitating a separation process. Therefore, this research proposes an innovative method, specifically the non-alcoholic or interesterification reaction pathway, which involves three consecutive reversible reactions. In this reaction, methyl acetate is used to replace methanol, resulting in the production of triacetin instead of glycerol, which is completely soluble in biodiesel and offers a greater additional value than glycerol. To enhance the reaction rate and yield, potassium methoxide catalyst and ultrasound were used in this research. Meanwhile, to evaluate the influence of significant operational parameters on the interesterification reaction, experiments were carried out on different operating factors, namely a methyl acetate to oil molar ratio (3:1 to 25:1), reaction temperature (35 to 65 oC), catalysts (0.5 to 2% (w/w)), and interesterification time (1 to 30 minutes). It has been observed that the optimal yield is achieved at a 15:1 molar ratio, with a 1% catalyst amount, a reaction temperature of approximately 55 oC, and a reaction time of 5 minutes, resulting in a yield of 81.26%. Furthermore, a kinetic study was conducted to determine the activation of energy and rate constantly suitable for the second-order approximation. The reaction rate constant is 0.287 L/(mol.min) at an operational temperature of 55 oC, and the resulting activation energy is 50.50 kJ/mol.

References

Ali, E.N., and Tay, C.I., 2013a. “Characterization of biodiesel produced from palm oil via base catalyzed transesterification.” Procedia Eng. 53, 7–12. https://doi.org/10.1016/j.proeng.2013.02.002

Ansori, A., and Mahfud, M., 2022a. “Box-Behnken design for optimization on biodiesel production from palm oil and methyl acetate using ultrasound assisted interesterification method.” Period. Polytech.a Chem. Eng. 66, 30–42. https://doi.org/10.3311/PPch.17610

Ansori, A., and Mahfud, M., 2021. “Ultrasound assisted interesterification for biodiesel production from palm oil and methyl acetate: Optimization using RSM.” J. Phys. Conf. Ser. 1747, 1–13. https://doi.org/10.1088/1742-6596/1747/1/012044

Ansori, A., Wibowo, S.A., Kusuma, H.S., Bhuana, D.S., and Mahfud, M., 2019. “Production of biodiesel from nyamplung (Calophyllum inophyllum L.) using microwave with CaO catalyst from eggshell waste: Optimization of transesterification process parameters.” Open Chem. 17, 1185–1197. https://doi.org/10.1515/chem-2019-0128

Badday, A.S., Abdullah, A.Z., and Lee, K., 2013a. “Ultrasound-assisted transesterification of crude Jatropha oil using cesium doped heteropolyacid catalyst: Interactions between process variables.” Energy 60, 283–291. https://doi.org/10.1016/j.energy.2013.08.002

Bankovic-ilic, I.B., Stamenkovic, O.S., and Veljkovic, V.B., 2012a. “Biodiesel production from non-edible plant oils.” Renew. Sust. Energy Rev. 16, 3621–3647. https://doi.org/10.1016/j.rser.2012.03.002

Calero, J., Luna, D., Sancho, E.D., Luna, C., Bautista, F.M., Romero, A.A., Posadillo, A., Berbel, J., and Verdugo-Escamilla, C., 2015. “An overview on glycerol-free processes for the production of renewable liquid biofuels, applicable in diesel engines.” Renew. Sustain. Energy Rev. 42, 1437–1452. https://doi.org/10.1016/j.rser.2014.11.007

Casas, A., Ramos, M.J., and Pérez, Á., 2011a. “New trends in biodiesel production: Chemical interesterification of sunflower oil with methyl acetate.” Biomass Bioenerg. 35, 1702–1709. https://doi.org/10.1016/j.biombioe.2011.01.003

Casas, A., Ramos, M.J., and Pérez, Á., 2011c. “Kinetics of chemical interesterification of sunflower oil with methyl acetate for biodiesel and triacetin production.” Chem. Eng. J. 171, 1324–1332. https://doi.org/10.1016/j.cej.2011.05.037

Casas, A., Ruiz, J.R., Ramos, M.J., and Perez, A., 2010. “Effects of triacetin on biodiesel quality.” Energ. Fuel. 24, 4481–4489. https://doi.org/10.1021/ef100406b

Chew, T.L., and Bhatia, S., 2008. “Catalytic processes towards the production of biofuels in a palm oil and oil palm biomass-based biorefinery.” Bioresour. Technol. 99, 7911–7922. https://doi.org/10.1016/j.biortech.2008.03.009

Deshmane, V.G., Gogate, P.R., and Pandit, A.B., 2009a. “Ultrasound-assisted synthesis of biodiesel from palm fatty acid distillate.” Ind. Eng. Chem. Res. 48, 7923–7927. https://doi.org/10.1021/ie800981v

Devita, L., 2015. “Biodiesel sebagai bioenergi alternatif dan prospektif.” Agrica Ekstensia, 9, 23–26.

El Sherbiny, S.A., Refaat, A.A., and El Sheltawy, S.T., 2010. “Production of biodiesel using the microwave technique.” J. Adv. Res. 1, 309–314. https://doi.org/10.1016/j.jare.2010.07.003

El-gendy, N.S., Deriase, S.F., Hamdy, A., and Abdallah, R.I., 2015. “Statistical optimization of biodiesel production from sunflower waste cooking oil using basic heterogeneous biocatalyst prepared from eggshells.” Egypt. J. Pet. 24, 37–48. https://doi.org/10.1016/j.ejpe.2015.02.004

Garcia, E., Laca, M., Perez, E., Garrido, A., and Peinando, J., 2008. “New class of acetal derived from glycerin as a biodiesel fuel component.” Energ. Fuel. 22, 4274–4280. https://doi.org/10.1021/ef800477m

Hadi, W.A., 2009. “Pemanfaatan minyak biji nyamplung sebagai bahan bakar minyak pengganti solar.” J. R. D. 8, 1044–1052.

Hasan, M.H., Mahlia, T.M.I., and Nur, H., 2012. “A review on energy scenario and sustainable energy in Indonesia.” Renew. Sustain. Energy Rev. 16, 2316–2328. https://doi.org/10.1016/j.rser.2011.12.007

Hingu, S.M., Gogate, P.R., and Rathod, V.K., 2010. “Synthesis of biodiesel from waste cooking oil using sonochemical reactors.” Ultrason. Sonochem. 17, 827–832. https://doi.org/10.1016/j.ultsonch.2010.02.010

Kareem, S.O., Falokun, E.I., Balogun, S.A., Akinloye, O.A., and Omeike, S.O., 2017a. “Enzymatic biodiesel production from palm oil and palm kernel oil using free lipase.” Egypt. J. Pet. 26, 635–642. https://doi.org/10.1016/j.ejpe.2016.09.002

Kashyap, S.S., Gogate, P.R., and Joshi, S.M., 2019a. “Ultrasound assisted synthesis of biodiesel from karanja oil by interesterification: Intensification studies and optimization using RSM.” Ultrason. Sonochem. 50, 36–45. https://doi.org/10.1016/j.ultsonch.2018.08.019

Kashyap, S.S., Gogate, P.R., and Joshi, S.M., 2019b. “Ultrasound assisted intensified production of biodiesel from sustainable source as karanja oil using interesterification based on heterogeneous catalyst (γ-alumina).” Chem. Eng. Process. 136, 11–16. https://doi.org/10.1016/j.cep.2018.12.006

Kusuma, H.S., Ansori, A., Wibowo, S., Bhuana, D.S., and Mahfud, M., 2018a. “Optimization of transesterification process of biodiesel from nyamplung (Calophyllum inophyllum Linn) using microwave with CaO catalyst.” Korean Chem. Eng. Res. 56, 435–440. https://doi.org/10.9713/kcer.2018.56.4.435

Lin, J.J., and Chen, Y.W., 2017a. “Production of biodiesel by transesterification of Jatropha oil with microwave heating.” J. Taiwan Inst. Chem. Eng. 75, 43–50. https://doi.org/10.1016/j.jtice.2017.03.034

Maddikeri, G.L., Pandit, A.B., and Gogate, P.R., 2013. “Ultrasound assisted interesterification of waste cooking oil and methyl acetate for biodiesel and triacetin production.” Fuel Process. Technol. 116, 241–249. https://doi.org/10.1016/j.fuproc.2013.07.004

Mahamuni, N.N., and Adewuyi, Y.G., 2009a. “Optimization of the synthesis of biodiesel via ultrasound-enhanced base-catalyzed transesterification of soybean oil using a multifrequency ultrasonic reactor.” Energ. Fuel. 23, 2757–2766. https://doi.org/10.1021/ef900047j

Medeiros, A.M., Santos, Ê.R.M., Azevedo, S.H.G., Jesus, A.A., Oliveira, H.N.M., and Sousa, E.M.B.D., 2018a. “Chemical interesterification of cotton oil with methyl acetate assisted by ultrasound for biodiesel production.” Braz. J. Chem. Eng. 35, 1005–1018. https://doi.org/10.1590/0104-6632.20180353s20170001

Muharja, M., Rachman, R.A., Widjaja, A., Darmayanti, R.F., Wijaya, C., and Satrio, D., 2024. “Harnessing microalgae photobioreactors to address rising sludge and fouling challenges in membrane bioreactors.” ASEAN J. Chem. Eng. 24, 229–241. https://doi.org/10.22146/ajche.12956

Narvaez, P.C., Rincon, S.M., and Sanchez, F.J., 2007. “Kinetics of palm oil methanolysis.” J. Am. Oil Chem. Soc. 84, 971–977. https://doi.org/10.1007/s11746-007-1120-y

Nunes, A.L.B., and Castilhos, F., 2020a. “Chemical interesterification of soybean oil and methyl acetate to FAME using CaO as catalyst.” Fuel 267, 1–8. https://doi.org/10.1016/j.fuel.2020.117264

Nurmawati, A., Latief, M., Mahendra, I., Saputro, W., and Saputro, E.A., 2024. “Kinetic study of biodiesel purification from used cooking oil using activated carbon.” ASEAN J. Chem. Eng. 24, 164–173. https://doi.org/10.22146/ajche.12205

Qadariyah, L., Ansori, A., Wibowo, S.A., Muchammad, R.S.C., Bhuana, D.S., and Mahfud, M., 2019. “Biodiesel production from Calophyllum inophyllum L. oil using Microwave with Calcium Carbonate catalyst,” IOP Conf. Ser.: Mater. Sci. Eng. 543, 012072. https://doi.org/10.1088/1757899X/543/1/012072

Ribeiro, J.S., Celante, D., Brondani, L.N., Trojahn, D.O., da Silva, C., and Castilhos, F. De, 2018. “Synthesis of methyl esters and triacetin from macaw oil (Acrocomia aculeata) and methyl acetate over γ-alumina.” Ind. Crops Prod. 124, 84–90. https://doi.org/10.1016/j.indcrop.2018.07.062

Sajjadi, B., Abdul Aziz, A.R., and Ibrahim, S., 2015a. “Mechanistic analysis of cavitation assisted transesterification on biodiesel characteristics.” Ultrason. Sonochem. 22, 463–473. https://doi.org/10.1016/j.ultsonch.2014.06.004

Saka, S., and Isayama, Y., 2009a. “A new process for catalyst-free production of biodiesel using supercritical methyl acetate.” Fuel 88, 1307–1313. https://doi.org/10.1016/j.fuel.2008.12.028

Sancheti, S. V., and Gogate, P.R., 2017. “A review of engineering aspects of intensification of chemical synthesis using ultrasound.” Ultrason. Sonochem. 36, 527–543. https://doi.org/10.1016/j.ultsonch.2016.08.009

Shikhaliyev, K., Okoye, P.U., and Hameed, B.H., 2018. “Transesterification of biodiesel byproduct glycerol and dimethyl carbonate over porous biochar derived from pyrolysis of fishery waste.” Energy Convers. Manag. 165, 794–800. https://doi.org/10.1016/j.enconman.2018.04.001

Silveira Junior, E.G., Simionatto, E., Perez, V.H., Justo, O.R., Zárate, N.A.H., and Vieira, M. do C., 2016. “Potential of Virginia-type peanut (Arachis hypogaea L.) as feedstock for biodiesel production.” Ind. Crops Prod. 89, 448–454. https://doi.org/10.1016/j.indcrop.2016.04.050

Stamenkovic, O.S., Veljkovic, V.B., Todorovic, Z.B., Lazic, M.L., Skala, D.U., and Bankovic-Ilic, I.B., 2010a. “Modeling the kinetics of calcium hydroxide catalyzed methanolysis of sunflower oil.” Bioresour. Technol. 101, 4423–4430. https://doi.org/10.1016/j.biortech.2010.01.109

Subhedar, P.B., and Gogate, P.R., 2016a. “Ultrasound assisted intensification of biodiesel production using enzymatic interesterification.” Ultrason. Sonochem. 29, 67–75. https://doi.org/10.1016/j.ultsonch.2015.09.006

Suryanto, A., Suprapto, S., and Mahfud, M., 2015. “Production biodiesel from coconut oil using microwave: Effect of some parameters on transesterification reaction by NaOH catalyst.” Bull. Chem. React. Eng. Catal. 10. https://doi.org/10.9767/bcrec.10.2.8080.162-168

Suryanto, A., W, Z.S.H., Ismail, H., Artiningsih, A., Zainuddin, U., Almukmin, A., U, N., and W, N.F., 2018. “Production Biodiesel from Kapok Seed Oil Using Ultrasonic.” IOP Conf. Ser. Earth Environ. Sci. 175, 1–6. https://doi.org/10.1088/1755-1315/175/1/012023

Tan, K.T., Lee, K.T., and Mohamed, A.R., 2011a. “Prospects of non-catalytic supercritical methyl acetate process in biodiesel production.” Fuel Processing Technol. 92, 1905–1909. https://doi.org/10.1016/j.fuproc.2011.05.009

Tang, Y., Xu, J., Zhang, J., and Lu, Y., 2013. “Biodiesel production from vegetable oil by using modified CaO as solid basic catalysts.” J. Clean Prod. 42, 198–203. https://doi.org/10.1016/j.jclepro.2012.11.001

Varqa, S., 2017. “Essential Palm Oil Statistics,” Palm Oil Analytics. pp. 1–33.

Visioli, L.J., Trentini, C.P., Castilhos, F. de, and Silva, C. da, 2018. “Esters production in continuous reactor from macauba pulp oil using methyl acetate in pressurized conditions.” J. Supercrit. Fluids 140, 238-247. https://doi.org/10.1016/j.supflu.2018.06.018

Published
2025-08-30
How to Cite
Ansori, A., Syafaatullah, A. Q., Variyana, Y., & Mahfud, M. (2025). Recent Advances in Biodiesel Production: Ultrasound-Assisted Interesterification of Palm Oil with Methyl Acetate. ASEAN Journal of Chemical Engineering, 25(2), 207-224. https://doi.org/10.22146/ajche.14535
Section
Articles