Comparative Analysis and Kinetic Modeling of Acetone-Butanol-Ethanol (ABE) Production in Batch and Continuous Fermentation Using Clostridium acetobutylicum with the Monod-Inhibited Model

  • Neil Priharto Sekolah Ilmu dan Teknologi Hayati, Institut Teknologi Bandung, Indonesia https://orcid.org/0000-0003-3123-0688
  • Jeffry Christon Sekolah Ilmu dan Teknologi hayati, Institut Teknologi Bandung, Indonesia
Keywords: ABE Fermentation, Biobutanol, Continuous Fermentation, Monod-inhibited

Abstract

Biobutanol is a competitive alternative to conventional fossil fuels, and its sustainable production can be optimized through Acetone, Butanol, and Ethanol (ABE) fermentation using Clostridium acetobutylicum. This process typically results in a weight ratio of acetone, butanol, and ethanol of 3:6:1. A critical challenge in ABE fermentation is butanol toxicity, which inhibits Clostridium growth. To address this, continuous fermentation is utilized to prevent butanol accumulation by facilitating its continuous removal from the reactor. This study focused on optimizing butanol production through both batch and continuous fermentation processes, varying the initial glucose concentration in batch experiments. Batch fermentation was conducted at glucose concentrations of 30, 40, 50, and 60 gL-1, with the highest butanol yield and productivity observed at 40 gL-1, producing 0.13 g butanol. g glucose-1 and 0.083 gL-1h-1, respectively. The maximum growth rate of Clostridium acetobutylicum was 0.14 h-1 under these conditions. Significantly, a mathematical model based on the Monod inhibition equation was developed to describe the kinetics of ABE fermentation. This model achieved an R2 value of 0.66 and an SSE of 0.0165, providing a robust framework for predicting fermentation outcomes across varying conditions. Continuous fermentation, initiated at a glucose concentration of 20 gL-1 and a dilution rate of 0.15 h-1, yielded 0.23 g butanol g glucose -1 and a productivity of 0.093 gL-1h-1. These results confirm that continuous fermentation is more advantageous for maintaining high-efficiency ABE fermentation, as supported by the predictive accuracy of the developed kinetic model.

Author Biography

Neil Priharto, Sekolah Ilmu dan Teknologi Hayati, Institut Teknologi Bandung, Indonesia

Head of Bioengineering Study Program, Institut Teknologi Bandung

 

References

Arslan, K., Bayar, B., Nalakath Abubackar, H., Veiga, M. C., & Kennes, C. 2019. “Solventogenesis in Clostridium aceticum producing high concentrations of ethanol from syngas.” Bioresour. Technol., 292, 121941. https://doi.org/10.1016/j.biortech.2019.121941

Buehler, E. A., & Mesbah, A. 2016. “Kinetic study of acetone-butanol-ethanol fermentation in continuous culture.” PLoS One, 11(8), 0158243. https://doi.org/10.1371/journal.pone.0158243

Buendia-Kandia, F., Rondags, E., Framboisier, X., Mauviel, G., Dufour, A., & Guedon, E. 2018. “Diauxic growth of Clostridium acetobutylicum ATCC 824 when grown on mixtures of glucose and cellobiose.” Appl. Microbiol. Biotechnol. Express, 8(1), 1-9. https://doi.org/10.1186/s13568-018-0615-2

Capilla, M., San-Valero, P., Izquierdo, M., Penya-roja, J. M., & Gabaldón, C. 2021. “The combined effect on initial glucose concentration and pH control strategies for acetone-butanol-ethanol (ABE) fermentation by Clostridium acetobutylicum DSM 792.” Biochem. Eng. J., 167, 107910. https://doi.org/10.1016/j.bej.2020.107910

Chalhoub, E., Nassar, N., Hawly, M., & Belovich, J. M. 2023. “Mathematical modeling of ABE fermentation on glucose substrate with Zn supplementation for enhanced butanol production.” Arc. Biochem. Biophys., 747, 109765. https://doi.org/10.1016/j.abb.2023.109765

Chen, C.-W., Mirzaei, S., Huang, C.-C., & Li, S.-Y. 2023. “A scale-up study of the continuous ABE fermentation in a packed bed coupled with the extraction/gas-stripping in situ butanol recovery process.” Sep. Purif Technol., 318, 123952. https://doi.org/10.1016/j.seppur.2023.123952

Cheng, H. H., Whang, L. M., Chan, K. C., Chung, M. C., Wu, S. H., Liu, C. P., & Lee, W. J. 2015. “Biological butanol production from microalgae-based biodiesel residues by Clostridium acetobutylicum.” Bioresour. Technol., 184, 379-385. https://doi.org/10.1016/j.biortech.2014.11.017

Diallo, M., Kengen, S. W., & López-Contreras, A. M. 2021. “Sporulation in solventogenic and acetogenic clostridia.” Appl. Microbiol. Biotechnol., 105(9), 3533-3557. https://doi.org/10.1007/s00253-021-11289-9

Dolejš, I., Krasňan, V., Stloukal, R., Rosenberg, M., & Rebroš, M. 2014. “Butanol production by immobilised Clostridium acetobutylicum in repeated batch, fed-batch, and continuous modes of fermentation.” Bioresour Technol., 169, 723-730. https://doi.org/10.1016/j.biortech.2014.07.039

Feldmane, L., Raita, S., Berzina, I., Geiba, Z., Mika, T., Kuzmika, I., & Spalvins, K. 2024. “Effects of temperature, pH, and agitation on growth and butanol production of Clostridium acetobutylicum, Clostridium beijerinckii, and Clostridium saccharoper butylacetonicum.” Environ. Clim. Technol., 28, 71–83. https://doi.org/10.2478/rtuect-2024-0007

Golfam, P., Ashofteh, P.-S., & Loáiciga, H. A. 2024. “Forecasting long-term energy demand and reductions in GHG emissions.” Energy Efficiency, 17, 19. https://doi.org/10.1007/s12053-024-10203-2

Huynh, T. T., Le, M. D., & Duong, D. N. 2019. “Effects of butanol–gasoline blends on SI engine performance, fuel consumption, and emission characteristics at partial engine speeds.” Int. J. Energy Environ. Eng., 10(4), 483-492. https://doi.org/10.1007/s40095-019-0309-9

Karstens, K., Trippel, S., & Götz, P. 2021. “Process engineering of the Acetone-Ethanol-Butanol (ABE) fermentation in a linear and feedback loop cascade of continuous stirred tank reactors: experiments, modeling and optimization.” Fuels, 2, 108–129. https://doi.org/10.3390/fuels2020007

Koppova, K., Burianova, L., Patakova, P., & Branska, B. 2025. “Lignocellulose-derived inhibitors can extend residence of Clostridium beijerinckii in active solventogenic state.” Bioresour. Bioprocess., 12, 31. https://doi.org/10.1186/s40643-025-00871-y

Li, X., De Assis Souza, R., & Heinemann, M. 2025. “The rate of glucose metabolism sets the cell morphology across yeast strains and species.” Curr. Biol., 35, 788-798. https://doi.org/10.1016/j.cub.2024.12.039

Lim, J., Byun, H. E., Kim, B., Park, H., & Lee, J. H. 2019. “Mathematical modeling of acetone–butanol–ethanol fermentation with simultaneous utilization of glucose and xylose by recombinant Clostridium acetobutylicum.” Energy Fuels, 33(9), 8620-8631. https://doi.org/10.1021/acs.energyfuels.9b01007

Liu, Y., Yuan, Y., Ramya, G., Mohan Singh, S., Thuy Lan Chi, N., Pugazhendhi, A., Xia, C., & Mathimani, T. 2022. “A review on the promising fuel of the future – Biobutanol; the hindrances and future perspectives.” Fuel, 327, 125166. https://doi.org/10.1016/j.fuel.2022.125166

Lund, P. A., De Biase, D., Liran, O., Scheler, O., Mira, N. P., Cetecioglu, Z., Fernández, E. N., Bover-Cid, S., Hall, R., Sauer, M., & O’Byrne, C. 2020. “Understanding how microorganisms respond to acid ph is central to their control and successful exploitation.” Front. Microbiol., 11, 556140. https://doi.org/10.3389/fmicb.2020.556140

Millat, T., & Winzer, K. 2017. “Mathematical modelling of clostridial acetone-butanol-ethanol fermentation.” Appl. Microbiol. Biotechnol., 101(6), 2251-2271. https://doi.org/10.1007/s00253-017-8137-4

Nawab, S., Wang, N., Ma, X., & Huo, Y. X. 2020. “Genetic engineering of non-native hosts for 1-butanol production and its challenges: a review.” Microbial Cell Factories, 19(1), 1-16. https://doi.org/10.1186/s12934-020-01337-w

Niglio, S., Marzocchella, A., & Rehmann, L. 2019. “Clostridial conversion of corn syrup to Acetone-Butanol-Ethanol (ABE) via batch and fed-batch fermentation.” Heliyon, 5, e01401. https://doi.org/10.1016/j.heliyon.2019.e01401

Sandoval-Espinola, W. J., Chinn, M., & Bruno-Barcena, J. M. 2015. “Inoculum optimization of Clostridium beijerinckii for reproducible growth.” FEMS Microbiol. Lett., 362(19). https://doi.org/10.1093/femsle/fnv164

Seo, H., Capece, S. H., Hill, J. D., Otten, J. K., & Papoutsakis, E. T. 2024. “Butyrate as a growth factor of Clostridium acetobutylicum.” Metab. Eng., 86, 194–207. https://doi.org/10.1016/j.ymben.2024.10.005

Shariat Panahi, H. K., Dehhaghi, M., Guillemin, G. J., Chukwudi Okonkwo, C., Kinder, J. E., & Ezeji, T. C. 2023. “1-Bio-butanol production: scope, significance, and applications.” Adv. Pollut. Res., 1-45. https://doi.org/10.1016/B978-0-323-91178-8.00008-4

Shuttleworth, J. G., Lei, C. L., Whittaker, D. G., Windley, M. J., Hill, A. P., Preston, S. P., & Mirams, G. R. 2024. “Empirical quantification of predictive uncertainty due to model discrepancy by training with an ensemble of experimental designs: an application to ion channel kinetics.” Bull. Math. Biol., 86, 2. https://doi.org/10.1007/s11538-023-01224-6

Straathof, A. J. J. 2023. “Modelling of end-product inhibition in fermentation.” Biochem. Eng. J., 191, 108796. https://doi.org/10.1016/j.bej.2022.108796

Swidah, R., Wang, H., Reid, P. J., Ahmed, H. Z., Pisanelli, A. M., Persaud, K. C., & Ashe, M. P. 2015. “Butanol production in S. cerevisiae via a synthetic ABE pathway is enhanced by specific metabolic engineering and butanol resistance.” Biotechnol. Biofuels, 8(1), 1-9. https://doi.org/10.1186/s13068-015-0281-4

Tsai, T. Y., Lo, Y. C., Dong, C. D., Nagarajan, D., Chang, J. S., & Lee, D. J. 2020. “Biobutanol production from lignocellulosic biomass using immobilized Clostridium acetobutylicum.” Appl. Energy, 277, 115531. https://doi.org/10.1016/j.apenergy.2020.115531

Veza, I., Muhamad Said, M. F., & Latiff, Z. A. 2021. “Recent advances in butanol production by acetone-butanol-ethanol (ABE) fermentation.” Biomass Bioenergy, 144, 105919. https://doi.org/10.1016/j.biombioe.2020.105919

Wang, J., & Azam, W. 2024. “Natural resource scarcity, fossil fuel energy consumption, and total greenhouse gas emissions in top emitting countries.” Geosci. Front., 15, 101757. https://doi.org/10.1016/j.gsf.2023.101757

Wang, Q., Liu, L., Shi, J., Sun, J., & Xue, Y. 2015. “Engineering Escherichia coli for autoinducible production of n-butanol.” Electron. J. Biotechnol., 18(2), 138-142. https://doi.org/10.1016/j.ejbt.2015.01.003

Xiao, S., Zeng, R., Wang, B., Zhang, S., Cheng, J., & Zhang, J. 2024. “A New Direction for the Green, Environmentally Friendly and Sustainable Bioproduction of Aminobenzoic Acid and Its Derivatives.” Sustainability, 16(7), 3052. https://doi.org/10.3390/su16073052

Ye, C., Ye, Q., Shi, X., & Sun, Y. 2020. “Technology gap, global value chain, and carbon intensity: evidence from global manufacturing industries.” Energy Policy, 137, 111094. https://doi.org/10.1016/j.enpol.2019.111094

Zhou, Z., Jing, Y., Wei, S., Zhang, Q., Peng, S., An, X., & Li, H. 2023. “Enhancement of butanol production in Clostridium acetobutylicum SE25 through oxidation-reduction potential regulation and analysis of its metabolic mechanisms.” Fuel, 331, 125708. https://doi.org/10.1016/j.fuel.2022.125708

Published
2026-04-30
How to Cite
Priharto, N., & Christon, J. (2026). Comparative Analysis and Kinetic Modeling of Acetone-Butanol-Ethanol (ABE) Production in Batch and Continuous Fermentation Using Clostridium acetobutylicum with the Monod-Inhibited Model. SEAN ournal of hemical ngineering, 26(1), 16-35. https://doi.org/10.22146/ajche.15397
Section
Articles